Materials

Discover 28 posts about materials

What Shop Humidity Actually Does Year-Round
Materials

What Shop Humidity Actually Does Year-Round

A furniture maker builds a table in January at 25% humidity. By July, the tabletop has swelled three-eighths of an inch. The wood didn't change. The moisture content did.

December 8, 2025
wood movementshop humidity
What Pine Does to Your Tools That Oak Doesn't (And Vice Versa)
Materials

What Pine Does to Your Tools That Oak Doesn't (And Vice Versa)

Pull a saw blade from a day of ripping pine and it's coated in sticky pitch resin. Pull the same blade from a day of cutting oak and it's clean but dull. Two completely different failure modes, hidden behind a naming convention that tells you nothing about either one.

November 12, 2025
softwoodhardwood
Why Carbide Tips Dull Faster in Plywood
Materials

Why Carbide Tips Dull Faster in Plywood

Plywood adhesive contains particles harder than the wood it bonds. Every glue line a router bit crosses is a thin strip of abrasive grinding carbide while melting onto cutting edges. The math explains the shortened tool life.

November 2, 2025
router bitsplywood
What Happens Inside Concrete When It Gets Too Hot
Materials

What Happens Inside Concrete When It Gets Too Hot

A foundation placed at 70 degrees can reach 140 degrees at its core within 48 hours. The temperature differentials that develop between hot cores and cooler surfaces determine whether the structure cracks before it ever carries load.

October 17, 2025
thermal controlmass concrete
Why Self-Leveling Compound Fails on Unprepared Concrete
Materials

Why Self-Leveling Compound Fails on Unprepared Concrete

The marketing shows smooth pours creating perfect floors. It doesn't show the delamination that starts three months later when the surface profile wasn't right.

October 15, 2025
self-leveling compoundconcrete preparation
The Concrete Maturity Method: What Temperature and Time Actually Predict
Materials

The Concrete Maturity Method: What Temperature and Time Actually Predict

The maturity method promises real-time concrete strength from temperature and time alone. The gap between prediction and reality reveals where elegant chemistry meets messy construction sites.

October 15, 2025
maturity methodconcrete testing
Three Metals, Three Eras: How Drill Bit Metallurgy Followed the Industries That Needed It
Materials

Three Metals, Three Eras: How Drill Bit Metallurgy Followed the Industries That Needed It

HSS was the machine shop revolution. Cobalt was aerospace's answer. Carbide was construction's demand for disposable performance. Three metals that look identical on the shelf, separated by the industrial eras that forced them into existence.

October 10, 2025
drill bitsmetallurgy
What Drill Bit Coatings Are
Materials

What Drill Bit Coatings Are

Black oxide, titanium nitride, cobalt coating - the surface treatments on drill bits aren't marketing distinctions. Each coating has specific chemistry that changes how the bit handles heat and friction.

October 10, 2025
drill bitscoatings
Why Drill Bits Get Hot
Materials

Why Drill Bits Get Hot

Touch a drill bit after making a hole and it tells you what happened during the cut. The temperature is diagnostic - a language of friction, sharpness, and material behavior that experienced drillers learn to read.

October 10, 2025
drill bitsheat
Why Plywood Splits When You Dowel Into It
Materials

Why Plywood Splits When You Dowel Into It

Those hairline cracks in plywood dowel joints? It's the alternating grain layers separating at their glue lines.

October 7, 2025
plywooddowel-joints
What Pressure-Treated Lumber Actually Is
Materials

What Pressure-Treated Lumber Actually Is

Pressure-treated lumber isn't just soaked in chemicals. The process forces preservatives into the cell structure of wood using vacuum and pressure cycles that change how the material behaves.

October 6, 2025
pressure treated lumberwood preservatives
Why Deck Screws Are Different
Materials

Why Deck Screws Are Different

Deck screws aren't wood screws with better marketing. The coatings, threads, and drive systems are engineered responses to the chemistry of treated lumber.

October 6, 2025
deck screwsfasteners
What Makes Marine Plywood Different
Materials

What Makes Marine Plywood Different

Marine plywood dulls saw blades twice as fast as standard plywood. The phenolic resin that makes it waterproof also makes it one of the most tool-hostile sheet goods in the lumber yard.

October 1, 2025
marine plywoodplywood
Aluminum: Why Your Woodworking Blade Just Died
Materials

Aluminum: Why Your Woodworking Blade Just Died

Aluminum is softer than most hardwoods. It also permanently destroys woodworking blades through a metallurgical welding process that begins on contact and becomes irreversible within minutes. The physics of why this happens - and why the damage looks nothing like normal wear.

October 1, 2025
aluminumsaw blades
The Real Problem with Cutting Reclaimed Lumber
Materials

The Real Problem with Cutting Reclaimed Lumber

Reclaimed lumber is a billion-dollar industry built on Instagram aesthetics and environmental credentials. Every barn beam is also a time capsule of agricultural history - hidden nails, embedded lead shot, wind-driven grit, and chemical residue that turns tool replacement into an operating cost.

October 1, 2025
reclaimed lumbersalvage wood
Why Your Router Screams in Bamboo Plywood
Materials

Why Your Router Screams in Bamboo Plywood

Bamboo evolved silica deposits as armor against grazing animals thirty million years ago. That evolutionary adaptation now makes bamboo plywood the most tool-destructive panel product on the market - and the sustainable-material narrative doesn't mention the carbide it costs.

October 1, 2025
bamboo plywoodrouter bits
What Happens When You Cut Wet Wood
Materials

What Happens When You Cut Wet Wood

Wet wood dulls blades faster, creates rust on exposed steel within minutes, and produces heavy sawdust that clogs everything. Moisture content above 30% transforms routine cutting into equipment endurance testing.

September 30, 2025
wet woodchainsaw maintenance
Why Your Jigsaw Hates Particle Board
Materials

Why Your Jigsaw Hates Particle Board

Particle board dominates budget furniture. Standard jigsaw blades achieve clean cuts in it less than 30% of the time. The material and the tool are fundamentally incompatible, and the physics of why involves resin chemistry, density variation, and reciprocating motion.

September 30, 2025
jigsawparticle board
The Hidden Cost of Cutting Engineered Hardwood
Materials

The Hidden Cost of Cutting Engineered Hardwood

Engineered hardwood solved the dimensional stability problem by stacking wood layers at alternating angles. That same engineering - the alternating grain, the adhesive bonds, the density variations - creates a cutting problem that reduces blade life by 80% compared to solid wood.

September 30, 2025
engineered hardwoodflooring
What PVC Does to Your Saw Blades
Materials

What PVC Does to Your Saw Blades

Cutting PVC reduces blade life by approximately 40% compared to wood - not from dulling, but from a chemical bonding process that coats your teeth in resolidified plastic while hydrochloric acid vapor eats the steel underneath.

September 30, 2025
PVCsaw blades
What Laminate Flooring Does to Your Miter Saw
Materials

What Laminate Flooring Does to Your Miter Saw

Laminate flooring's scratch-resistant surface contains aluminum oxide - the same compound used in industrial grinding wheels. It ranks 9 on the Mohs hardness scale. Your carbide blade teeth rank 8.5. The floor is harder than the tool cutting it.

September 29, 2025
laminate flooringmiter saw
Why Hardie Board Eats Blades for Breakfast
Materials

Why Hardie Board Eats Blades for Breakfast

Hardie Board's 50-year warranty against rot and insects comes from the same crystalline silica that destroys saw blades in 50 feet. A material so hostile to tooling it spawned blade subscription services and a three-tier blade market that didn't exist twenty years ago.

September 29, 2025
Hardie Boardfiber cement
The Real Cost of Cutting Fiber Cement Siding
Materials

The Real Cost of Cutting Fiber Cement Siding

Fiber cement cutting costs include specialized blades, dust collection compliance, and rapid blade wear. The total per-square-foot cost runs significantly higher than wood siding installation.

September 27, 2025
fiber cementcutting tools
What MDF Actually Does to Your Tools
Materials

What MDF Actually Does to Your Tools

MDF looks innocent. Smooth, uniform, easy to work. But the urea-formaldehyde resin holding it together is silica-loaded engineite that eats carbide edges in ways solid wood never does.

September 26, 2025
MDFtool maintenance
Why Your Tools Hate Melamine
Materials

Why Your Tools Hate Melamine

Melamine's surface registers 7 on the Mohs hardness scale - harder than a steel nail. It contains the same aluminum oxide compound found in grinding wheels. Every cut is a sandblasting operation with chemical burns on top, and the North American cabinet industry runs on the stuff.

September 25, 2025
melaminesaw blades
OSB vs Your Circular Saw: The Resin Reality
Materials

OSB vs Your Circular Saw: The Resin Reality

Three sheets into a framing job, the circular saw starts sounding different. The motor's working harder. The blade is coated in what looks like burnt caramel. That's the resin that holds OSB together, and it's been slowly suffocating your blade since the first cut.

September 16, 2025
OSBcircular saw
Why Pressure-Treated Lumber Destroys Saw Blades
Materials

Why Pressure-Treated Lumber Destroys Saw Blades

The copper compounds that make pressure-treated lumber rot-proof are the same compounds that destroy saw blades in a fraction of their normal lifespan. Not through hardness or abrasion - through chemistry. The preservative attacks the cobalt binder in carbide teeth at the molecular level.

September 15, 2025
pressure-treated lumbersaw blades
What Composite Decking Does to Your Saw
Materials

What Composite Decking Does to Your Saw

Composite decking attacks saw blades through three mechanisms simultaneously - wood flour hammering, melting plastic coating the teeth, and mineral fillers grinding them down. The low-maintenance deck costs a small fortune in blade replacement to install.

September 6, 2025
composite deckingsaw blades